05-08-25, 06:27 PM
IMPORTANT
THIS MANUAL SHOULD BE READ AND UNDERSTOOD BEFORE ATTEMPTING TO OPERATE THE ENGINE TEST FACILITY
FAILURE TO FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL MAY RESULT IN DAMAGE TO THE TEST FACILITY, THE ENGINE, AND/OR INJURY TO PERSONNEL.
WARNING
OPERATION OF THIS INTEGRATED ENGINE TEST FACILITY MUST ONLY BE UNDERTAKEN BY PROPERLY TRAINED PERSONNEL.
For work within and on the test cell including the installation and removal of an engine 2 trained personel will need to be present at all times for safety reasons.
fire extinguishers must be fitted within both the engine test cell area adjacent to main access door and also adjacent to the control room door. these extinguishers must be suitable for extinguishing an oil/fuel based fire, and of suitable commercial specification.
CONTENTS
SECTION 1 - CONTAINER ENGINE TEST FACILITY IETF/07/2015 9
1.1 Control Room 9
1.2 Engine Test Cell 9
SECTION 2 - EXTERNAL REQUIREMENTS 10
2.1 Electrical intake cabinet - external 10
2.2 Network connection external 10
2.3 Fuel intake cabinet - external 11
SECTION 3 CONTAINER GENERAL INFORMATION 16
3.1 Container test cell environmental requirements 16
3.2 General specification 17
3.3 Test cell description 19
3.4 Services within the Engine test cell area 22
3.5 Soundproofing to mobile test cell 22
3.6 Engine test cell Ventilation 23
3.7 Lighting 27
3.8 Fire Detection 29
SECTION 4 - ENGINE TEST FIXTURE: ETFB/1G/07 35
4.1 Fuel Valves 35
4.2 Fuel Panel FPT-3A 37
4.2.1 High pressure fuel system 37
4.3 Remote fuel panel RMFP-01 40
4.4 Duct cooling fan 41
4.5 Battery 41
4.6 Patch panel DLU1/PATCH/04 43
4.7 Patch panel DLU1/PATCH/05 44
SECTION 5 Equipment located within engine test cell 45
5.1 Fuel canister filter AGF-01 45
5.2 Fuel Tank reservoir AGF-02 45
5.3 Electrical Panel ASFC-02 46
5.4 Variable Frequency Drive VFDC-01 50
5.5 Barometric and Humidity Sensors Module BHA-01 52
5.6 Remote wall mounted computer monitor 52
5.7 Engine hoist 53
SECTION 6 ELECTRONIC LOAD LB/150/4000 54
6.1 Description 54
SECTION 7 - CONTROL ROOM COMPUTER & EQUIPMENT RACK 57
7.1 19 Inch equipment rack 57
7.2 Computer IPC94-211-FL 58
7.3 Software loaded on computer IPC94-211-FL 58
7.4 Data Logging and Control Equipment 59
7.5 Control rack DLU1/PSR02/1328 60
7.6 Patch panel DLU1/INT/0610 62
SECTION 8 WALL MOUNTED CONTROL STATION - CSTN-01 67
8.1 CSTN-01 Control station 67
8.2 GREEN Start Button 67
8.3 RED Indicator lamp 68
8.4 Key switch 68
SECTION 9 AIR CONDITIOING SYSTEM 69
SECTION 10 LOSSNAY AIR RECOVERY UNIT 71
10.1 Description 71
10.2 Filters 72
SECTION 11 CCTV SYSTEM 73
11.1 Description 73
11.2 CCTV IP Address 73
11.3 CCTV Software 73
12.1 Description 74
12.2 Emergency stop buttons 75
12.3 Limit switches fitted to detect propeller guard location 75
12.4 Propeller guard door interlocked limit switch 76
12.5 Safety Relays 77
12.6 Testing of emergency stop system 78
12.6.1 Procedure 78
SECTION 13 PREPARATION OF ENGINE TEST FACILITY FOR USE 82
13.1 External Checks 82
13.2 Internal Checks 84
SECTION 14 INSTALLATION OF ENGINE FOR TEST 86
SECTION 15 - SOFTWARE 89
15.1 Software loaded on computer IPC94-211-FL 89
15.2 Software backup 89
15.3 Software descriptions and operation 89
15.4 Operator control program AR682-1111 93
SECTION 16 - OPERATION IN MANUAL MODE 98
16.1 Operator program AR862-1111 - Preparation and Start 98
16.2 Operator program AR862-1111 - Shutdown 103
SECTION 17 Throttle profile 104
17.1 Throttle servo method of operation 104
17.2 Setting throttle Min & Max limits 104
17.2 Setting throttle Min & Max limits 105
17.3 Creating throttle profile 106
SECTION 18 - SAVING RESULTS 107
18.1 SAVE pop up screen 107
18.2 Operator and engine details pop up menu 108
18.3 Data file saved file format 108
SECTION 19 AutoRun mode 110
19.1 SAVE - pop up screen 110
19.2 Data file saved file format 111
19.3 Completion of AUTORUN routine 111
19.4 Water temperature exceeded in AUTORUN mode 111
SECTION 20 WARNING MESSAGES 112
20.1 ECU switch & Cooling fans 112
20.2 START switch & Electronic load 112
SECTION 21 - CALIBRATION INFORMATION 114
21.1 Introduction 114
21.3 Equipment required for calibration 115
21.4 Starting calibration program 118
21.5 Calibrating remote fuel panel RMFP-01 flow meters 118
21.6 Calibrating remote fuel panel RMFP-01 pressure sensor 119
21.7 Calibrating Temperature inputs 120
21.8 Calibrating RTD inputs 120
21.9 Calibrating Electronic load 120
21.9.1 Connection method 121
THIS MANUAL SHOULD BE READ AND UNDERSTOOD BEFORE ATTEMPTING TO OPERATE THE ENGINE TEST FACILITY
FAILURE TO FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL MAY RESULT IN DAMAGE TO THE TEST FACILITY, THE ENGINE, AND/OR INJURY TO PERSONNEL.
WARNING
OPERATION OF THIS INTEGRATED ENGINE TEST FACILITY MUST ONLY BE UNDERTAKEN BY PROPERLY TRAINED PERSONNEL.
For work within and on the test cell including the installation and removal of an engine 2 trained personel will need to be present at all times for safety reasons.
fire extinguishers must be fitted within both the engine test cell area adjacent to main access door and also adjacent to the control room door. these extinguishers must be suitable for extinguishing an oil/fuel based fire, and of suitable commercial specification.
CONTENTS
SECTION 1 - CONTAINER ENGINE TEST FACILITY IETF/07/2015 9
1.1 Control Room 9
1.2 Engine Test Cell 9
SECTION 2 - EXTERNAL REQUIREMENTS 10
2.1 Electrical intake cabinet - external 10
2.2 Network connection external 10
2.3 Fuel intake cabinet - external 11
SECTION 3 CONTAINER GENERAL INFORMATION 16
3.1 Container test cell environmental requirements 16
3.2 General specification 17
3.3 Test cell description 19
3.4 Services within the Engine test cell area 22
3.5 Soundproofing to mobile test cell 22
3.6 Engine test cell Ventilation 23
3.7 Lighting 27
3.8 Fire Detection 29
SECTION 4 - ENGINE TEST FIXTURE: ETFB/1G/07 35
4.1 Fuel Valves 35
4.2 Fuel Panel FPT-3A 37
4.2.1 High pressure fuel system 37
4.3 Remote fuel panel RMFP-01 40
4.4 Duct cooling fan 41
4.5 Battery 41
4.6 Patch panel DLU1/PATCH/04 43
4.7 Patch panel DLU1/PATCH/05 44
SECTION 5 Equipment located within engine test cell 45
5.1 Fuel canister filter AGF-01 45
5.2 Fuel Tank reservoir AGF-02 45
5.3 Electrical Panel ASFC-02 46
5.4 Variable Frequency Drive VFDC-01 50
5.5 Barometric and Humidity Sensors Module BHA-01 52
5.6 Remote wall mounted computer monitor 52
5.7 Engine hoist 53
SECTION 6 ELECTRONIC LOAD LB/150/4000 54
6.1 Description 54
SECTION 7 - CONTROL ROOM COMPUTER & EQUIPMENT RACK 57
7.1 19 Inch equipment rack 57
7.2 Computer IPC94-211-FL 58
7.3 Software loaded on computer IPC94-211-FL 58
7.4 Data Logging and Control Equipment 59
7.5 Control rack DLU1/PSR02/1328 60
7.6 Patch panel DLU1/INT/0610 62
SECTION 8 WALL MOUNTED CONTROL STATION - CSTN-01 67
8.1 CSTN-01 Control station 67
8.2 GREEN Start Button 67
8.3 RED Indicator lamp 68
8.4 Key switch 68
SECTION 9 AIR CONDITIOING SYSTEM 69
SECTION 10 LOSSNAY AIR RECOVERY UNIT 71
10.1 Description 71
10.2 Filters 72
SECTION 11 CCTV SYSTEM 73
11.1 Description 73
11.2 CCTV IP Address 73
11.3 CCTV Software 73
12.1 Description 74
12.2 Emergency stop buttons 75
12.3 Limit switches fitted to detect propeller guard location 75
12.4 Propeller guard door interlocked limit switch 76
12.5 Safety Relays 77
12.6 Testing of emergency stop system 78
12.6.1 Procedure 78
SECTION 13 PREPARATION OF ENGINE TEST FACILITY FOR USE 82
13.1 External Checks 82
13.2 Internal Checks 84
SECTION 14 INSTALLATION OF ENGINE FOR TEST 86
SECTION 15 - SOFTWARE 89
15.1 Software loaded on computer IPC94-211-FL 89
15.2 Software backup 89
15.3 Software descriptions and operation 89
15.4 Operator control program AR682-1111 93
SECTION 16 - OPERATION IN MANUAL MODE 98
16.1 Operator program AR862-1111 - Preparation and Start 98
16.2 Operator program AR862-1111 - Shutdown 103
SECTION 17 Throttle profile 104
17.1 Throttle servo method of operation 104
17.2 Setting throttle Min & Max limits 104
17.2 Setting throttle Min & Max limits 105
17.3 Creating throttle profile 106
SECTION 18 - SAVING RESULTS 107
18.1 SAVE pop up screen 107
18.2 Operator and engine details pop up menu 108
18.3 Data file saved file format 108
SECTION 19 AutoRun mode 110
19.1 SAVE - pop up screen 110
19.2 Data file saved file format 111
19.3 Completion of AUTORUN routine 111
19.4 Water temperature exceeded in AUTORUN mode 111
SECTION 20 WARNING MESSAGES 112
20.1 ECU switch & Cooling fans 112
20.2 START switch & Electronic load 112
SECTION 21 - CALIBRATION INFORMATION 114
21.1 Introduction 114
21.3 Equipment required for calibration 115
21.4 Starting calibration program 118
21.5 Calibrating remote fuel panel RMFP-01 flow meters 118
21.6 Calibrating remote fuel panel RMFP-01 pressure sensor 119
21.7 Calibrating Temperature inputs 120
21.8 Calibrating RTD inputs 120
21.9 Calibrating Electronic load 120
21.9.1 Connection method 121
Ban reason: Selling in database section (Permanent)
